Engineered for consistent film quality, optimized output, and reduced waste. Leading innovation in blown film extrusion.
Our expertise lies in designing and manufacturing high-precision blown film dies, tailored for optimal film performance and efficiency. blown film die design is at the core of our innovation.
Dies crafted with micron-level precision, ensuring uniform thickness and superior film properties.
Advanced flow dynamics simulations ensure even polymer distribution for consistent film quality. blown film die design provides superior performance.
Compatible with a wide range of polymers, including PE, PP, and multilayer structures. Our blown film die design supports versatile applications.
Optimized die designs minimize scrap and maximize material utilization.
Efficient flow paths enable higher production speeds without compromising quality.
Precise temperature control and flow distribution yield uniform film characteristics.
| Die Diameter (mm) | Lip Gap (mm) | Material | Cooling Channels | Surface Finish | Weight (kg) | Lead Time (Days) | Warranty (Years) |
|---|---|---|---|---|---|---|---|
| 50 | 1.5 | Stainless Steel 304 | 8 Channels | Ra 0.4 μm | 5.2 | 7 | 1 |
| 80 | 2.0 | Stainless Steel 316 | 12 Channels | Ra 0.2 μm | 8.5 | 6 | 1 |
| 120 | 2.5 | Aluminum Alloy | 6 Channels | Ra 0.8 μm | 4.1 | 5 | 0.5 |
| 60 | 1.8 | Stainless Steel 304 | 10 Channels | Ra 0.5 μm | 6.8 | 7 | 1 |
| 100 | 2.2 | Stainless Steel 316 | 14 Channels | Ra 0.3 μm | 9.2 | 6 | 1 |
| 70 | 1.6 | Aluminum Alloy | 8 Channels | Ra 0.7 μm | 4.8 | 5 | 0.5 |
| 90 | 2.1 | Stainless Steel 304 | 11 Channels | Ra 0.4 μm | 7.5 | 7 | 1 |
| 40 | 1.2 | Aluminum Alloy | 5 Channels | Ra 0.9 μm | 3.5 | 5 | 0.5 |
A leading packaging company saw a 15% improvement in film clarity after implementing our custom die solution.
Gauge variation was reduced by 20% resulting in significant material savings for a major agricultural film producer.
Seal integrity improved by 10% reducing product spoilage for a leading food packaging company.
Achieved extremely precise thickness control, critical for medical film applications.
Improved resin usage by 8% through optimized die design and flow control.
Achieved consistent and reliable film shrinkage performance.
Optimizing barrier properties and sealability.
Enhancing UV resistance and durability.
Ensuring sterility and precise material properties.
Providing robust protection and chemical resistance.
Enhancing aesthetics and product protection.
Optimizing cling and tear resistance.
Each die undergoes thorough inspection and testing to meet exacting standards.
Our manufacturing processes adhere to strict ISO 9001 quality management standards.
We ensure full compliance with international export regulations and documentation.
Our dies are compatible with a wide range of polymers, including polyethylene (PE), polypropylene (PP), and multilayer structures. We can also customize dies for specialized materials.
Typical lead times vary depending on the complexity of the die, but generally range from 6 to 8 weeks. We offer expedited options when available.
Yes, we provide comprehensive die repair and refurbishment services to extend the lifespan of your tooling.
We offer a high degree of customization, tailoring die designs to meet your specific film requirements, including diameter, lip gap, cooling channels, and material selection.
Yes, we have extensive experience designing dies for complex multilayer film structures, ensuring optimal co-extrusion performance.
We offer a 1-year warranty on all our dies, covering defects in materials and workmanship.
Optimize your film production with our precision-engineered dies. Contact us today for a custom quote and unlock new levels of efficiency and quality.